Safety-First Approach
Solar repairs involve live DC and AC power, roof work, and sometimes structural concerns. Our technicians follow strict safety procedures, including lockout/tagout, fall protection, and manufacturer-specific repair protocols. This disciplined approach supports both system performance and on-site safety.
Solar Panel Problems We Repair Across Santa Clara
Cracked, Chipped, & Physically Damaged Solar Panels
Infinium Solar Roofing and Electric starts with a full visual and electrical inspection of any damaged modules. We confirm whether panels are still structurally safe, check for ground faults or hot spots, and review how the damage impacts overall production.
When replacement is the right move, we source compatible modules, handle safe removal and installation, and verify the new panel is communicating properly with your inverter or optimizers before re-energizing the system.
Loose, Corroded, or Overheated Electrical Connections
For systems showing signs of arcing, corrosion, or heat damage, our technicians open junction boxes, inverters, and combiner points to inspect every critical connection. We clean or replace corroded terminals, re-torque loose lugs to manufacturer specifications, and swap out any compromised components. We use thermal imaging and electrical testing to confirm that repaired connections operate within safe temperature ranges under load.
Underperforming Strings or Modules Affecting Total Production
When a portion of your array is dragging down output, we use string-level and, when available, module-level monitoring to pinpoint the exact location of the loss. We test voltages and currents under real conditions, identify mismatch or shading issues, and check for faulty optimizers or diodes. Based on the findings, we may reconfigure strings, replace weak modules or electronics, and recommend maintenance such as targeted cleaning or vegetation trimming to help improve production.
Inverter Faults, Error Codes, & Shutdowns
Inverters are the heart of system performance, so we start by pulling error logs, confirming firmware versions, and checking all DC and AC inputs. Our team interprets fault codes, tests voltage and current thresholds, and inspects internal components for visible damage.
Depending on the diagnosis, we correct wiring issues, adjust settings in line with local utility requirements, or coordinate replacement of inverters that are no longer functioning properly. Once repairs are complete, we restart the system and verify that output, frequency, and voltages are within acceptable ranges.
Rapid Shutdown & Disconnect Issues
Rapid shutdown and disconnect devices are essential for code compliance and on-site safety in Santa Clara. When these components fail, Infinium Solar Roofing and Electric traces the control circuits, tests each device, and reviews wiring diagrams to confirm correct installation.
We repair or replace malfunctioning switches, update labeling, and test the full shutdown sequence from the service panel and roof access points. This work helps first responders and maintenance crews safely work around your system.
Wiring Damage from Weather Exposure or Wildlife
Sun exposure, wind, and wildlife can compromise solar wiring over time. Our technicians carefully inspect conduit runs, exposed cables, and junction points for insulation damage, chewing, UV wear, or loose supports. We replace damaged conductors, re-route vulnerable sections, add protective coverings or conduit where needed, and secure wiring to reduce future movement. After repairs, we perform continuity and insulation resistance testing to verify that the circuits are functioning safely.
Roof Leaks at Solar Attachment Points
When leaks appear around solar mounting points, Infinium Solar Roofing and Electric inspects the roof and the array. We lift or temporarily adjust affected components as needed to examine flashing, underlayment, and hardware. We’ll re-flash or replace compromised mounts, seal penetrations with roofing-compatible products, and replace damaged shingles or sections of roofing where appropriate. Once the roof is addressed, we reset the array, confirm attachments meet code, and check for any additional areas at risk of future leaks.
Poorly Installed Racking & Loose Mounting Hardware
Improper racking installation can lead to noise, shifting arrays, and long-term roof damage. We evaluate the layout, anchor spacing, and attachment points compared to manufacturer instructions and local standards.
Our technicians tighten or replace loose hardware, add anchors when required, and correct tilt or alignment issues that can affect both performance and wind resistance. If the original design presents ongoing risk, we provide recommendations for a more stable, code-consistent configuration.
Systems Installed Without Proper Permits or Documentation
For systems that were installed without clear paperwork, Infinium Solar Roofing and Electric conducts a thorough field audit: reviewing equipment, wiring methods, roof loading, signage, and safety features. We then prepare the documentation needed to align the system with local requirements, which may include drawings, component lists, and corrective work.
When needed, we perform the upgrades or corrections required for permit retrofits or utility interconnection approvals, helping you move from an undocumented system to one that meets current standards.
Our Repair Services
Inverter & Electrical Component Repairs
Inverters, optimizers, junction boxes, and disconnects are frequent sources of solar failures. Our team troubleshoots error codes, inspects DC and AC wiring, verifies grounding, and replaces damaged hardware when appropriate. We also review your main service panel for capacity and breaker sizing so your repaired system operates within code.
Roof-Integrated Solar Repairs
Many properties in the area feature solar on composition shingle, tile, or flat commercial roofs. Infinium Solar Roofing and Electric is experienced in repairing roof-mounted arrays, including:
- Re-sealing or replacing flashing around mounts
- Replacing damaged roofing near solar attachments
- Re-spacing or re-securing racking to meet current fastening standards
By pairing roofing expertise with solar repair, we help address performance problems while also reducing the risk of water intrusion.
Performance Tuning & System Optimization
Even if your system is technically “on,” it may not be producing as it should. We evaluate:
- Historical energy production vs. current performance
- Shading impacts from nearby trees or new construction
- Panel soiling levels and cleaning needs
- Mismatched components or outdated equipment
Based on our findings, we can recommend practical upgrades or maintenance steps to help improve output over time.
Our Solar Panel Repair Process for Santa Clara Properties
1. Initial Call & Preliminary Assessment
As part of our initial assessment, we’ll gather key details like: age of the system, original installer (if known), recent utility bills, and the symptoms you’ve noticed, like alarms, error codes, or production drops. For many customers, we can access meter or monitoring data in advance to prepare for the visit.
2. On-Site Inspection & Testing
Our licensed technicians visit your property to inspect:
- Panels, racking, and roof conditions
- Inverters, rapid shutdown devices, and disconnects
- Conduit runs, junction boxes, and visible wiring
- System labeling and safety signage
We then conduct electrical testing to confirm voltages, current flows, and potential ground faults. This combination of visual inspection & testing helps isolate obvious and hidden issues.
3. Clear Findings & Repair Options
After diagnostics, we walk you through what we found in plain language. You’ll receive:
- Photos of damaged or suspect components
- An explanation of how each issue affects performance or safety
- Recommended repair paths, including “must-do” items & optional improvements
- Transparent pricing before any repair work begins
For repairs that may involve city permits or PG&E coordination, we outline the steps required so expectations are clear from the start.
4. Professional Repair Work
Once you approve the scope, our team performs the repair work, which may include:
- Replacing damaged panels, optimizers, or inverters
- Correcting wiring, grounding, and conduit issues
- Re-sealing or re-flashing roof penetrations
- Adjusting or reinforcing mounting hardware
- Updating labeling or safety disconnects for code alignment
We follow manufacturer installation guidelines and current California codes during every repair.
5. System Restart, Verification, & Documentation
After repairs, we restart the system, confirm proper operation, and verify that monitoring or metering is reading correctly. You’ll receive documentation of work performed, including photos and any serial numbers for replaced components, which are useful for warranties, resale, or future upgrades.
FAQs About Solar Panel Repair
Do I need a licensed solar contractor for repairs?
Yes. Solar panel systems involve high-voltage DC circuits, AC grid connections, and roof penetrations. Working with a licensed solar and electrical contractor helps align your repair with California codes and utility requirements while supporting long-term system performance.
Can you repair a system installed by another company?
In most cases, yes. Infinium Solar Roofing and Electric regularly services systems installed by other contractors, including companies no longer operating in the Bay Area. We’ll evaluate the design, components, and current condition, then recommend repair options based on our findings.
How do I know if my panels need repair or just cleaning?
A small drop in output may result to dirty panels, especially after long dry periods. Larger or sudden drops, persistent inverter errors, or complete system shutdowns typically indicate more serious issues. Our technicians can distinguish between routine maintenance needs and true component failures during a diagnostic visit.
Will my solar warranty be affected by repairs?
It depends on your original agreements. Many panel and inverter manufacturers allow repairs from qualified contractors as long as components and installation practices meet their standards. We help you review warranty documents and, when possible, use compatible or approved replacement parts.
How quickly can you schedule solar repair in Santa Clara?
Scheduling depends on workload and parts availability, but our local team strives to prioritize urgent issues like complete system failures or safety-related concerns. When you call, we’ll provide available windows and discuss any temporary steps you can take, such as shutting down the system, if there are safety risks.
Can you help with the roof leaks around my solar mounts?
Yes. Because Infinium Solar Roofing and Electric handles solar and roofing work, we can diagnose whether leaks originate at solar attachments, flashing details, or other roof elements. We then propose a repair plan that addresses both the roof and the solar array for a more complete solution.
Ready to restore solar production? Call Infinium Solar Roofing and Electric at (650) 600-0747 or contact us online to schedule your solar panel repair today.
